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材料研究学报  2014, Vol. 28 Issue (6): 401-406    DOI: 10.11901/1005.3093.2013.857
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纳米三聚氰胺氰尿酸盐的合成、表征及其在酚醛泡沫中的应用*
王正洲1,2(),徐少洪2,胡立飞2
1. 同济大学 先进土木工程教育部重点实验室 上海 200092
2. 同济大学材料科学与工程学院 上海 200092
Preparation and Characterization of Nano Melamine Cyanurate and Its Application in Phenolic Foam
Zhengzhou WANG1,2,**(),Shaohong XU2,Lifei HU2
1. Key Laboratory Advanced Civil Engineering Materials, Ministry of Education, Tongji University, Shanghai 200092
2. School of Materials Science and Engineering, Tongji University, Shanghai 200092
引用本文:

王正洲,徐少洪,胡立飞. 纳米三聚氰胺氰尿酸盐的合成、表征及其在酚醛泡沫中的应用*[J]. 材料研究学报, 2014, 28(6): 401-406.
Zhengzhou WANG, Shaohong XU, Lifei HU. Preparation and Characterization of Nano Melamine Cyanurate and Its Application in Phenolic Foam[J]. Chinese Journal of Materials Research, 2014, 28(6): 401-406.

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摘要: 

以三聚氰胺和氰尿酸为原料, 采用溶剂热方法制备出纳米三聚氰胺氰尿酸盐(NMC)。分别利用傅里叶变换红外光谱(FTIR)、X射线衍射(XRD)、扫描电镜(SEM)等手段对其组成和结构进行表征, 研究了不同溶剂(蒸馏水、无水乙醇和苯)、不同类型的表面活性剂(十二烷基硫酸钠(SDS)、十六烷基三甲基溴化铵(CTAB)、壬基酚聚氧乙烯醚(NP))、反应温度和反应时间对产物粒径的影响。结果表明, 只有用水为溶剂才能合成出NMC; 采用苯和无水乙醇溶剂时产物的粒径较大, 为微米级。用CTAB和SDS为表面活性剂制备的产物平均粒径约为100 nm, 而用NP活性剂制备的产物平均粒径则达到3.1 μm。制备NMC合适的反应温度为150℃, 反应时间为1-3 h。比较了NMC和微米级三聚氰胺氰尿酸盐(MMC)在增韧酚醛泡沫中的阻燃性能和力学性能。结果表明, 与MMC增韧酚醛泡沫相比, NMC阻燃增韧酚醛泡沫的氧指数和弯曲强度都有所提高。

关键词 有机高分子材料材料合成纳米三聚氰胺氰尿酸盐溶剂热方法酚醛泡沫    
Abstract

Nano melamine cyanurate (NMC) was synthesized by a solvothermal method, and characterized by FTIR, XRD and SEM. The effect of solvents, surfactants, reaction-temperature and -time on the particle size of the product were investigated. NMC can be only obtained by using distilled water as a solvent, and of which the average particle size (APZ) is 106 nm. When sodium dodecyl sulfate and cetyl trimethyl ammonium bromide were used as surfactants, the APZ of the product is almost the same (about 100 nm). While nonylphenol polyoxyethylene ether was used, the APZ reaches up to 3.1 μm. The suitable reaction temperature and time for the preparation of NMC are 150℃ and 1-3 h respectively. Moreover, as toughening agent, the effect of both NMC and micro MC (MMC) on the performance of the toughened phenolic foam was investigated, and it was found that NMC is more effective rather than MMC in improving limiting oxygen index and flexural strength of the toughened foam.

Key wordsorganic polymer materials    material synthesis    nano melamine phosphate    solvothermal method    phenolic foam
收稿日期: 2013-11-13     
基金资助:* 国家自然科学基金21174106 和U1205114/L11资助项目。
Sample code PF resin PEG /phr n-pentane /phr Curing agent /phr Tween 80 /phr MMC/phr NMC/phr
PF 100 0 8 9 5 0 0
PFP 100 5 8 9 5 0 0
PFPMMC 100 5 8 9 5 3 0
PFPNMC 100 5 8 9 5 0 3
表1  PF泡沫配方表
图1  三聚氰胺氰尿酸盐的结构式
图2  三聚氰胺、氰尿酸和纳米MC的红外光谱
图3  微米MC和纳米MC的XRD图谱
图4  NMC的SEM像
图5  使用不同溶剂合成产物的粒径分布曲线
图6  使用不同表面活性剂合成产物的粒径分布曲线
图7  合成温度不同时产物的粒径分布曲线
图8  不同反应时间合成产物的粒径分布曲线
Sample code Flexural strength /kPa LOI /% UL-94 rating
PF 75 39.2 V-0
PFP 96 32.5 V-0
PFPMMC 99 37.5 V-0
PFPNMC 110 38.6 V-0
表2  PF泡沫的阻燃和力学性能
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