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材料研究学报  2018, Vol. 32 Issue (1): 65-72    DOI: 10.11901/1005.3093.2016.668
  研究论文 本期目录 | 过刊浏览 |
砂粒形状对丁腈橡胶在含砂原油中磨损的影响及其力学行为
吕晓仁1(), 陈骥驰2, 乔赫廷1, 王世杰1
1 沈阳工业大学机械工程学院 沈阳 110870
2 东北大学机械工程与自动化学院 沈阳 110819
Effect of Shape of Sand Grains on Wear of Nitrile Butadiene Rubber in Crude Oil with Sand and their Mechanical Behavior
Xiaoren LV1(), Jichi CHEN2, Heting QIAO1, Shijie WANG1
1 School of Mechanical Engineering, Shenyang University of Technology, Shenyang 110870, China
2 School of Mechanical Engineering & Automation, Northeastern University, Shenyang 110819, China;
引用本文:

吕晓仁, 陈骥驰, 乔赫廷, 王世杰. 砂粒形状对丁腈橡胶在含砂原油中磨损的影响及其力学行为[J]. 材料研究学报, 2018, 32(1): 65-72.
Xiaoren LV, Jichi CHEN, Heting QIAO, Shijie WANG. Effect of Shape of Sand Grains on Wear of Nitrile Butadiene Rubber in Crude Oil with Sand and their Mechanical Behavior[J]. Chinese Journal of Materials Research, 2018, 32(1): 65-72.

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摘要: 

研究了丁腈橡胶在含砂原油介质中的摩擦磨损行为,分析了在磨损过程中不同形状砂粒的力学行为,并观测和分析了橡胶磨痕表面的形貌和元素的含量。结果表明:在原油介质中加入砂粒,使丁腈橡胶的摩擦系数和磨损量有所增大。在试验载荷范围内圆形砂粒的运动方式以滚动为主,对橡胶表面产生研磨式磨粒磨损。而尖形砂粒在95 N后其运动方式由滚动变为滑动,橡胶的磨损机理转变为凿削式磨粒磨损。砂粒平动加速度和转动加速度的研究结果,证实了不同形状砂粒在载荷作用下的运动方式及其对磨损机理的影响。

关键词 无机非金属材料磨粒磨损丁腈橡胶砂粒力学行为原油介质    
Abstract

Friction and wear behavior of nitrile butadiene rubber in crude oil with sand was investigated by the reciprocating wear tester, while the movement of sand grains of different shapes during the wear process was also studied. Morphology and chemical composition of the worn surface of rubber were characterized by stereo microscope and field emission scanning electron microscope. The results show that the frictional coefficient and wear loss of the rubber in crude oil increased with the addition of sand. The main movement model of round-shaped sand grains was rolling within the desired range of load, and the grinding abrasive wear was generated on the rubber surface. The movement model of sharp sand grains changed from rolling to sliding when the applied load was above 95 N, and correspondingly the wear mechanism of rubber transformed into cutting abrasive wear. The above observed variation of movement model of different shaped sand grains by varying applied load and its effect on the wear mechanism of rubber was further confirmed by the research result on the mechanical behavior related with translational acceleration and rotational acceleration of sand grains.

Key wordsinorganic non-metallic materials    abrasive wear    nitrile rubber    sand    mechanical behavior    crude oil
收稿日期: 2016-12-05     
ZTFLH:  TH117  
基金资助:国家自然科学基金(50875178),辽宁省百千万人才工程培养经费资助(2015(48))和辽宁省高等学校杰出青年学者成长计划(LJQ2015080)
作者简介:

作者简介 吕晓仁,男,1979年生,博士

图1  圆形和尖形砂粒的形貌
图2  试验装置示意图
图3  丁腈橡胶在含砂原油介质中摩擦系数与载荷的关系
图4  丁腈橡胶在含砂原油介质中磨损量与载荷的关系
图5  丁腈橡胶在含砂原油介质中磨损后磨痕表面的体式形貌
图6  丁腈橡胶在含砂原油介质中磨损后磨痕表面的SEM形貌
Medium 0 20 N 55 N
Crude oil with round sand 83.98 76.33 75.15
Crude oil with sharp sand 74.82 73.81
表1  磨损前后NBR表面C元素的相对百分含量
图7  丁腈橡胶表面承受载荷时金属环压入深度的变化
图8  尖形砂粒力学理论分析几何模型
图9  在大载荷作用下尖形砂粒的接触示意图
图10  圆形砂粒力学理论分析几何模型
图11  砂粒的滑动加速度与滚动加速度比值随载荷变化
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